高品質の鋼をより低いリン含有量と低いCO2排出量で製造するという要求の増加は、製鉄所に精錬プロセスの再考を求めています。このプロセス中における鉄鋼の成分をより迅速に把握することが、鍵となる要素です。
ヘレウス・エレクトロナイトのQuiK-Lab® Spectral Unitsは、転炉処理中の浸漬後1分以内に、炭素、リン、マンガン、硫黄といった最も重要な元素の迅速かつ信頼性の高い分析を提供します。
ALULAB is a mobile LIBS (Laser-Induced Breakdown Spectroscopy) analyzer that allows to quantify concentrations of elements that are critical for process control of primary Aluminum (Fe, Si, Cu, Na) on the shop floor. QUSAL is a preparation-free sampling system developed to work seamlessly with Alulab. It enables direct analysis of samples without the need for surface preparation.
Sampling is performed using a dedicated re-usable sampling lance, eliminating the need for operators to handle liquid aluminum directly—enhancing both safety and efficiency.
The entire process—from sampling to receiving analytical results—can be completed in approximately 60 seconds, enabling real-time decision-making on the shop floor.
Rapid Elemental Analysis
Achieve precise elemental breakdown in one minute, eliminating delays and enhancing process efficiency.
Enhanced Process Control
Real-time data enables tighter control over critical elements such as Iron (Fe) & Silicon (Si), ensuring optimal alloy composition and quality.
Improved Safety
Eliminating the need to handle liquid aluminum from the bath—minimizing operator risk and enhancing workplace safety.
Preservation of Volatile Elements
Instant sample freezing prevents loss of volatile elements like Sodium (Na), ensuring accurate readings.
Elimination of Segregation
Rapid solidification avoids solute element segregation, delivering a more representative sample for analysis.