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QuiK-Spec® und QuiK-Lab® - Ihre entscheidende Verbindung zur Sofortanalyse

Die zunehmenden Anforderungen an die Produktion hochwertiger Stähle mit geringerem Phosporgehalt und geringerem CO2-Ausstoß erfordern, dass Stahlwerke ihren Konverterprozess neu erfinden. Das entscheidende Element ist eine schnellere Kenntnis der Stahlzusammensetzung während dieses Prozesses.

Die QuiK-Lab® mit integrierten Spektralgeräte von Heraeus Electro-Nite ermöglichen eine schnelle und zuverlässige Analyse der wichtigsten Elemente wie Kohlenstoff, Phosphor, Mangan und Schwefel innerhalb einer Minute nach dem Eintauchen während der Konverterbehandlung.

ALULAB is a mobile LIBS (Laser-Induced Breakdown Spectroscopy) analyzer that allows to quantify concentrations of elements that are critical for process control of primary Aluminum (Fe, Si, Cu, Na) on the shop floor. QUSAL is a preparation-free sampling system developed to work seamlessly with Alulab. It enables direct analysis of samples without the need for surface preparation.

Sampling is performed using a dedicated re-usable sampling lance, eliminating the need for operators to handle liquid aluminum directly—enhancing both safety and efficiency.

The entire process—from sampling to receiving analytical results—can be completed in approximately 60 seconds, enabling real-time decision-making on the shop floor.

Rapid Elemental Analysis
Achieve precise elemental breakdown in one minute, eliminating delays and enhancing process efficiency.

Enhanced Process Control
Real-time data enables tighter control over critical elements such as Iron (Fe) & Silicon (Si), ensuring optimal alloy composition and quality.

Improved Safety
Eliminating the need to handle liquid aluminum from the bath—minimizing operator risk and enhancing workplace safety.

Preservation of Volatile Elements
Instant sample freezing prevents loss of volatile elements like Sodium (Na), ensuring accurate readings.

Elimination of Segregation
Rapid solidification avoids solute element segregation, delivering a more representative sample for analysis.

Sampling Lance
Sampler
AluLab analyzer
QUSAL